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The role of online DGA in monitoring power transformers

Maintenance and monitoring - risk management and failure prevention
Senja Leivo
认识专家:Senja Leivo
Published: Nov 2, 2018
Power Generation and Transmission

DGA Online MonitoringTransformers are a cornerstone of power generation, and as such maintaining their health and performance levels is critical to everything from keeping the lights on to industrial production. They are also among the most valuable assets in electrical power networks, constituting around 60% of substation capital costs.

维萨拉(Vaisala)一直处于工业测量的最前沿,对在线溶解气体beplay充值的钱可以分析(DGA)了解一两件事。瓦萨拉(Vaisala)非分散红外(NDIR)技术to build a DGA monitor that measures for the seven different types of gas that indicate faults, while some online monitors rely on technologies commonly found in laboratory analysis. In this blog post, we highlight what you need to know when it comes to assessing transformer health, and how you can select a DGA monitor that will provide a comprehensive understanding of your assets’ condition.

关键的故障气体以及为什么它们形成

In a power transformer, the temperature increases at the location of a developing fault. Thermal stresses resulting from the fault will then lead to the formation of gasses, the type and amount of which will indicate the nature of the fault, allowing owners or operators to take corrective action. The more serious a fault, the more gas will be produced, while larger fault areas will also result in higher gas production.

有七个关键的断层气体,需要密切监测其水平,以使资产所有者对变压器健康有全面的了解:甲烷,乙烷,乙烯,乙炔,一氧化碳,二氧化碳和氢。不同的气体将根据故障位置以及变压器中的温度和材料形成。因此,重要的是,关键资产的所有者选择一个可以监视所有这些气体的工具,而不仅仅是一两个。

利用在线DGA监控

Traditionally, the power industry relied on the laboratory testing of manually extracted samples of transformer oil. However, this process was slow, open to various sources of sample contamination and provided only a ‘snapshot’ of transformer health at a particular moment in time.

相比之下,通过不断评估变压器油中这些气体的水平,在线DGA监测可以尽早检测到故障。所使用的技术的复杂性及其利用数字趋势的利用使操作员可以检测出可能在手动油样品中忽略的故障。在变压器维护和维修方面,这会大大降低成本,并最大程度地减少灾难性故障的可能性。

选择理想的在线DGA监视器

虽然有许多在线DGA监视器可用于变压器所有者和运营商,但并非全部创建。当然,可靠测量长期气体趋势是必须的,但是选择监视设备时的其他关键考虑因素将包括其在各种气候条件下运行的能力,可轻松适用于操作变压器的可靠设计,很少需要维护或监视设备本身以确保其有效操作。

当然,成本将是另一个重要因素,但是在这里,重要的是不仅要考虑在线DGA监视器的前期价格,还要考虑与其整个活跃寿命相关的成本。一些在线DGA技术需要消耗品,例如载气或具有维护的活动部件。诸如NDIR之类的替代技术意味着没有额外的安装或维护成本,从而为运营商提供了大量的成本节省。

在线DGA导致了如何监视和维修变压器的海洋变化。它为变压器监视提供了一种更实用和有效的方法,使所有者和运营商更加安心,因为他们知道能量网络中的这些重要联系在峰值状态下运行。

To learn more about the role of online DGA monitoring for power transformers, watch the webinar:Online DGA Monitoring of Power Transformers

Senja Leivo

认识专家:Senja Leivo

Ms. Senja Leivo is the Senior Industry Expert at Vaisala and an active member of CIGRE working groups.
她的专业重点是对电源变压器的条件监控。凭借20年的经验,她负责确定行业内部的战略趋势和新的监控需求,并使客户的声音接近Vaisala的产品开发。Senja拥有材料工程理学硕士学位。

Comment

保罗·皮利特利(Paul Pillitteri)

Nov 27, 2018
My basic knowledge on the quality and competitiveness of Vaisala transformer products and information is very positive. One recommendation I would volunteer is as follows; " Critical fault gases and why they form" often cause many transformers users great expense when trying to comply with gas-in-oil guidelines from IEEE, IEC or independent companies. It should be noted that all power transformers generate gases (including fault gases) during normal and abnormal operation based on loading, transformer age and ancillary items on the transformer.

Senja Leivo

2018年12月5日
Thank you for your valuable comments. It is true that interpretation of DGA may be challenging, because after all each power transformer is unique due to their design and use history.

Zushi lin

2018年12月4日
您是说NDIR监视器没有维护成本超过10年吗?考虑到所有使用的机械零件,很难相信必须将气体测量到PPM水平的复杂的电/机械系统将在10年内没有零件故障,需要维修和维护。

Senja Leivo

2018年12月5日
感谢您在Vaisala博客上的问题。

Of course, not all NDIR technologies are the same. We can only speak for the Vaisala’s technologies. In the IR measurement technology of the OPT100 DGA monitor, we use only solid components, meaning there are no moving elements in its optical measurement module. All sensor components are manufactured by Vaisala, in own cleanroom, using MEMS technology. In sensors we can tune the IR band pass filters for preferred wave lengths. Also the light source is MEMS based, no filament used there. The sensor components have been extensively tested for life time expectancy significantly over 10 years.

传感技术本身包括各种自动专有程序,以检测和补偿任何组件的衰老,例如光强度降低多年。然而,气体吸收波长不会随之而来,因为它的基本物理现象。通过保持红外过滤器属性稳定和其他组件不断补偿,可以实现在运行年内不需要任何工厂或用户进行的站点校准的测量结果。

Opt100中的石油和天然气处理中使用的技术,唯一的移动部件是磁阀和磁性齿轮泵。这些元素中使用的规范,容量和负载也使估计的寿命清楚在10年中也显然为10年。同样,这些组件在条件下进行了大量测试,并在其规范和OPT中的实际使用方面进行了很多负载。我们在这些测试中也没有发现任何故障。

All piping is stainless steel and machined parts high quality aluminum. The pipe fittings used are also the highest grade available on the market, commonly used in extreme-pressure pure gas applications.

总而言之,Opt100的设计及其组件选择,以便我们可以实现无维护设备。我们真正相信的。

Senja Leivo
高级行业专家

吉姆·罗尼(Jim Ronnie)

2018年12月5日
一个很好的问题,可以更好地了解本文中“无维护”和“失败”的差异。后者将由设计确定并显示在MTBF中(在生命测试/场中计算和演示)。前者建议,在此期间,不在不进行维护的情况下,将可靠性/MTBF不受安装而不会影响。得出结论,那么现场安装的质量是所有其他事物相等的重要考虑因素。

Senja Leivo

2018年12月20日
感谢您的评论。这是对“无维护”和“失败”之间的区别的很好的澄清。Optimus™Opt100 DGA监视器的设计,因此它不需要用户的任何维护操作来维持其测量性能。但是,使用现代电子产品,例如,尽管组件不太可能失败,但有可能。在Opt100开发中,通过实施自我诊断程序,该程序不断监视其关键组件和操作功能,以告知用户如果出现任何问题,则考虑到了这一点。
And like you said, obviously the quality of the on-site installation is an important factor as well for reliable long-term online monitoring.

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